How to Easily Recover your Outdoor Furniture Cushions

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Enjoy your outdoor area with friends and family

Incorporating furniture into your outdoor living space is a wonderful way to create a warm and inviting area to enjoy and entertain friends. But eventually, your outdoor furniture will need some sprucing up due to weather and wear. Below, I will show you how to recover your outdoor furniture cushions with durable, fade & stain resistant fabric.

After much research, I decided on Sunbrella fabric to recover my outdoor cushions. Sunbrella has a great reputation for durability and easy cleaning. This type of fabric does not promote mold or mildew growth. This is particularly appealing to me because my original patio cushions mildewed during the first rainy season and after trying virtually everything to clean it off, the stains remained.

Old worn outdoor furniture cushions

I priced replacement cushions for my patio set and they were $300 + shipping! My complete furniture set was only $500 brand new.

Stained outdoor furniture cushions

By measuring each of my cushions, I determined that I needed 3.5 yards of fabric. Here is a great tool to help you calculate how much material you will need for your cushions:

You’ll also need:

  • A zipper for each cushion
  • Fabric scissors
  • Pins (to hold material together while sewing)
  • Sewing machine
  • Polyester thread
  • Seam ripper

Materials I used for creating beautiful Sunbrella outdoor furniture cushions

After sifting through the beautiful colors offered by Sunbrella, I fell in love with the Charcoal Outdoor Fabric. This fabric has a slight sheen to it and is very soft compared to most outdoor fabrics which usually have a very rough texture. To get started, I used a seam ripper to disassemble the fabric on my current cushions and used this material as a pattern to trace and cut the Sunbrella fabric accurately.

Disassembling old outdoor furniture cushions
Tracing old material onto new material for accurate measurement
Trimming new material for new cushions

Once I had all my pieces cut out, I started assembling the zippers. To do this, you need to cut one piece of your boxing in half for each cushion you wish to have a zipper on. Attach the zipper to the two pieces of fabric using pins. This will help ensure that the zipper stays centered on the fabric strip during sewing.

Sewing zippers onto new outdoor material

Once the zipper is attached, flip it over and stitch on either side of the zipper to create a nice professional appearance.

Note: while this step is optional, I highly recommend it; otherwise your zipper area will bulge outward.

Give your outdoor cushions a professional touch

Now sew all four pieces of your boxing together.

Sewing boxing together
Boxing for outdoor cushion

Pin your boxing to your top and bottom cushion pieces and sew together. Remember that your finish sides should all be facing inward and your rough sides and seam should be facing outward while sewing.

After you have sewn your cushions together, serge or use a zig-zag stitch (if you don’t have a surger) to finish the edges. This will ensure that your seams are strong and will last. Now you’re ready to stuff your cushions. The stuffing from my original cushions was still in good shape so I was able to use these. If your cushions are in bad shape, you can pick up new stuffing at your local craft store.

Easily recovered outdoor furniture
Give your patio a fresh new look!

Having never sewn cushion covers before, I was pleasantly surprised at how easy it actually is to do. The Sunbrella fabric has already held up much better than the previous cushion material and it is far easier to clean. This is the only outdoor material I know of that you can actually use a diluted bleach solution on without causing damage! You can even get your new hot tub cover in Sunbrella! I’m definitely adding that to my Christmas list.


  1. Thank you for sharing your post! Our sunroom furniture has big, plump cushions for the backs. Do you think this same method would work for them?
    Thanks again, I’m inspired!


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